Hydroxypropyl methylcellulose (HPMC) is a common cellulose ether, widely used in building materials, especially in putty powder. Its main function is to improve the water retention, workability and bonding strength of putty. Determining the best amount of HPMC added to putty requires consideration of multiple factors, including the performance requirements of putty, substrate characteristics and construction environment.
1. The main function of HPMC
Water retention
HPMC has excellent water retention capacity, which can reduce the rapid absorption of water by the substrate or air during construction, thereby improving the film-forming effect and bonding performance of putty.
Thickening
By increasing the viscosity of putty, HPMC can prevent the occurrence of sagging and increase the anti-sagging performance of the material.
Improved workability
HPMC can improve the smoothness and lubricity of putty, making construction easier and smoother.
Enhanced adhesion
Improve the adhesion between putty and substrate, and reduce the risk of cracks and falling off.
2. The best amount of HPMC added
The amount of HPMC added is usually calculated as a percentage of the total weight of the putty powder, and it is generally recommended to be between 0.2% and 0.5%. The specific amount of addition needs to be adjusted according to the following factors:
Type of putty
Interior wall putty: Because its water retention requirements are relatively low, the amount of HPMC added is usually 0.2%~0.4%.
Exterior wall putty: It needs to cope with more stringent environmental conditions, and has higher requirements for water retention and adhesion. The amount of addition can be 0.3%~0.5%.
Water absorption of substrate
Substrates with strong water absorption (such as lightweight bricks or gypsum boards) require a higher HPMC content to ensure water retention.
For substrates with weak water absorption (such as concrete or precast panels), the amount of HPMC can be appropriately reduced.
Construction environment
High temperature and low humidity environment: The amount of HPMC added needs to be increased to slow down the evaporation of water.
Low temperature and high humidity environment: The amount of HPMC can be appropriately reduced to avoid the putty drying too slowly.
Formula structure of putty
If the formula contains other water-retaining materials (such as starch ether or redispersible latex powder), the amount of HPMC can be appropriately reduced.
When the proportion of aggregate in the formula is large, the amount of HPMC may need to be increased to increase the viscosity.
3. The impact of adding too much or too little HPMC
Adding too little
Insufficient water retention: putty is easy to dry too quickly, which may cause powdering and falling during construction.
Decrease in strength: due to insufficient water retention, cement or gypsum is not fully hydrated, resulting in reduced adhesion and durability of putty.
Adding too much
Inconvenience in construction: putty is too viscous, difficult to operate, and not smooth to scrape.
Increased cost: HPMC is an additive with a high price, and excessive use will increase material costs.
Slow drying speed: It may cause the surface drying time of the putty layer to be prolonged, which is not conducive to subsequent construction.
4. How to determine the optimal amount of HPMC
Experimental verification
In the laboratory, by trying multiple formulas, combined with water retention, adhesion and construction tests, the optimal amount of HPMC is found.
Construction site test
According to the actual construction environment and workers’ feedback, fine-tune the amount of HPMC added to ensure optimal performance and construction convenience.
Combined with other additives
The reasonable combination of other functional materials such as starch ether and redispersible latex powder can reduce the amount of HPMC and achieve a balance between performance and cost.
The optimal amount of HPMC added to putty varies depending on the specific usage scenario and putty type, generally between 0.2% and 0.5%. In actual application, the amount should be adjusted according to the characteristics of the substrate, the construction environment and the formula, and the optimal solution should be determined through experiments and construction tests. The reasonable use of HPMC can not only improve the performance of putty, but also effectively control production costs and achieve a balance between economic benefits and functional benefits.